Adiabatic Cooling System Components
| 1 . BY 70 SS – Nozzle Panel |  |
Component Description
The nozzle panel BY 70 SS is manufactured from the highest-grade stainless steel and aluminum alloy. The stainless-steel nozzle routing is embedded in a high resistance anodized aluminum casing that ensures the longevity and endurance of the smart-release fine water spraying components. The BY 70 SS nozzle panel casing has been specially developed to facilitate quick installation and easy maintenance. The nozzle is attached to the casing unit by unique fasteners that ensure safe and reliable fixing onto any air-cooling equipment.
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| 2 . BY 70 M – Reflective Membrane | |
Component Description
The reflective membrane BY 70 M is made from a polyurethane alloy cell material mounted in an anodized aluminum casing. The unique structure of the cell membrane does not create any resistance to the cooling fans while mounted on the condenser. Smart Cooling™ state-of-the-art technology ensures unmatched efficiency and maximal performance levels of the air-cooling unit.
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| 3 . BY 70 – UV chiller booster unit PRO 10 |  |
Component Description
The high-pressure UV chiller booster PRO 10 provides a 70-140 bar (PSI 1015,26 – 2030.53) of pressure within the Smart Cooling™ system. The pumping station houses a uniquely developed high-pressure pump, along with valves and the electronics for a fully automated operation of the adiabatic cooling system. The nestled block of ultraviolet lamps purify and sterilize water and protect against bacteria, including harmful Legionella.
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| 4 . BY Water treatment system | |
Component Description
A four-stage water treatment system removes limescale, Legionella bacteria, dust and other undesirable contaminants. The water is initially filtered to reduce dirt and other pollutants. Then the structure of lime molecules is altered, preventing sediment of limescale to occur on the surfaces of the air-cooling equipment components. A process allowed by the exclusive Smart Cooling™ electro-magnetic magnet and BIO tablets, which offer double protection for metal parts against rust. Finally, the water is radiated with UV rays to prevent Legionella and other bacteria formation in the water.
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| 5 . PRO 1 – Control Panel | |
Component Description
The PRO 1 Control Panel autonomously starts the intelligent adiabatic Smart Cooling™ system at precise temperature levels. The control panel, which regulates the operational processes of the Smart Cooling™ system is manufactured from the highest-quality PE components. The control panel can also be connected to the HVAC BMS management system for ease of operation.
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| 6 . BY – Fittings | |
Component Description
The connective elements and fastenings are made from the highest-grade alloys, stainless steel and aluminum. These durable materials ensure strength and reliability for all Smart Cooling™ components. The precisely crafted design of the Smart Cooling™ adiabatic cooling system means the system can be easily and quickly assembled or disassembled whenever necessary, such as in winter months.
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Smart Cooling™ substantially reduces electrical consumption of air conditioning and air-cooling units, which are typically the largest consumers of electricity in commercial buildings.
The Smart Cooling™ system achieves this by significantly reducing the air temperature entering the cooling unit. This way, a system equipped with Smart Cooling™ will use much less power to cool the air down to the desired temperature compared to a cooling unit not benefitted by the intelligent adiabatic system. The result is considerable reduction of electrical consumption and remarkable cost savings.
The proven results of how the chiller booster Smart Cooling™ system increases chiller efficiency are visible from data provided by chiller manufacturers. Information on chiller performance, cooling capacity, energy consumption and chiller COP is available in the form of standardized tables. These tables show the cooling capacity a unit can provide under certain ambient air temperatures, along with how much power is used in kW/h
What data show is that regardless of the manufacturer, the higher the air temperature entering the chiller system, the greater the required cooling capacity and consequently, the higher the electrical consumption is.
Discover below how the cooling capacity and electrical consumption in hot weather visibly change when the cooling unit is being benefitted by the adiabatic chiller booster Smart Cooling™ system. The unit in this case is a York chiller with screw compressors.
NOTES :
- T = 25°C (77°F) / T = 35°C (95°F)
- kWo = Unit kW Cooling Capacity Output
- kWi = Compressor kW Input
- COP = Coefficient of Performance (includes condenser fan power)
- LCWT = Leaving Chilled Water Temperature
- Ratings based on 0.15 L/s coоler water per ton and 0.018 (m2 – °C ) / kW
JOHNSON COMTROLS
We have analyzed the cooling capacity and energy consumption data of the chiller at ambient air temperatures of 25°C (77°F) and 35°C (95°F). The latter is shown at the table in red color. Following the data from the table we get the following indicators of cooling capacity and power consumption:
T = 25°C (77°F), N (cooling capacity) = 675,3 kW/h; N (electricity) = 163,7 kW/h
T = 35°C (95°F), N (cooling power) = 651 kW/h; N (electricity) = 211,5 kW/h
By using the adiabatic Smart Cooling™ system the temperature of incoming air was reduced to 25°C. Based on the manufacturer’s data performance sheet show in the table, the following parameters were obtained: Saving power consumption of 47,6 kW/h (around 21%) based on the calculation N (T, 25°C (77°F) – T, 35°C(95°F)) and % N (T, 35°C(95°F) – T, 25°C (77°F)). COP increasing from 2,9 to 3,8 (about 34%) based on the calculation N (T, 25°C (77°F) – T, 35°C(95°F)).
The installation of the Smart Cooling™ system is a solution to problems of low cooling capacity and high electrical consumption. Smart Cooling™ results are clear evidence of the success of the system in increasing cooling capacity and reducing electrical consumption, as this example demonstrates. You can find detailed test results here
Please contact our technical experts today to unveil the savings you will achieve by installing the Smart Cooling™ adiabatic system onto your existing air conditioning and cooling system. For more tests, please click here
How do I know this product is suitable for me?
We provide the all-important answers to some of the most frequently asked questions when investing in Smart Cooling™ technology.
- Is the intelligent adiabatic pre-cooling Smart Cooling™ system endorsed by air conditioning and cooling unit manufacturers?
The Smart Cooling™ system is recognized by leading manufacturers and service companies in the air-cooling industry. Smart Cooling™ technology increases the efficiency of air conditioning and cooling units by lowering the temperature of inlet air. As the Smart Cooling™ system reduces air temperature before it enters the condensers of the air conditioning or cooling unit, technical processes remain unaffected.
Our intelligent adiabatic system is approved by leading manufacturers such as:
- How do you ensure the Smart Cooling™ system will generate the expected results?
The Smart Cooling™ system begins its work even before the air reaches the condenser components of the air conditioning and cooling unit. The temperature of the air passing through the system is reduced by our smart release technology, which creates a fine mist that cools the surrounding air as it evaporates.
This adiabatic process significantly reduces the temperature of the air entering the air conditioning or cooling unit. As a result, the unit uses much less power to cool the air into the desired temperature in hot climates or heat seasons.
Further details on how savings are calculated can be found here.
Further information on the adiabatic process principles can be found here.
- Where can I read reviews of customers using the intelligent pre-cooling Smart Cooling™ system?
You can discover how our clients have benefitted from Smart Cooling™ adiabatic solutions here.
You can read our customers case studies here.
- What additional operational costs are incurred when using Smart Cooling™ system?
While using the intelligent pre-cooling system cooling system, the following costs are incurred:
- While using the intelligent adiabatic pre-cooling Smart Cooling™ system the following costs are incurred:
Exclusive BIO Tablets are added to the water to eliminate limescale forming on the condenser of air conditioners or cooling units. The BIO Tablets should be replaced once a month, in a quick and easy process that takes less than 5 minutes and can be done by our usual maintenance provider or trained staff member.
The BIO Tablets actively alter the molecular structure of the water to neutralize lime molecules and prevent limescale build-up and corrosion on the surface of the cooling unit. They also work along Smart Cooling™ system’s UV lamps to eliminate harmful bacteria, including Legionella.
2. Water consumption for Smart Cooling™ smart-release fine mist micro-nozzle components uses, on average, up to 4-6 m³ of water per day.
- How long is the warranty coverage?
The adiabatic Smart Cooling™ system comes with a comprehensive 2-Year warranty.
