Adiabatic cooling system components

1 . BY 70 SS – Nozzle Panel

Component Description

The nozzle panel BY 70 SS is manufactured from a high quality stainless steel and an aluminium alloy. The stainless steel nozzle routing is embedded in a high resistance anodized aluminium casing to ensure the longevity and endurance of the ‘smart release’ fine water spraying components. The BY 70 SS nozzle panel casing has been specially developed to facilitate quick installation and easy maintenance. The nozzle is attached to the casing unit by unique fasteners which ensure safe and reliable fixing to any air cooling equipment.

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2 . BY 70 M – Reflective Membrane

Component Description

The reflective membrane BY 70 M is made from a polyurethane alloy cell material that is mounted into an anodized aluminium casing. The unique structure of the cell membrane ensures its installation on the condenser does not create any resistance to the cooling fans; this is crucial to the efficiency of the air cooling unit.

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3 . BY 70 – UV chiller booster unit PRO 10

Component Description

The high-pressure chiller booster unit PRO 10 – UV provides 70-140 bar of pressure within the ‘Smart cooling™’ system. The pumping station is housing for a specially developed high-pressure pump, valves, the electronics for the automated operation of the adiabatic cooling system and a block of Ultraviolet lamps. The UV lamps purify and sterilize the water to protect against bacteria, including Legionella.

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4 . Water treatment system BY

Component Description

Four stage water treatment system to remove limescale, Legionella bacteria, dust and other contaminants. Firstly, water is filtered to reduce dirt and other contaminants. Secondly, the structure of the lime molecules is altered, thus preventing sediment of limescale to occur on the surfaces of the air cooling equipment components. The structure of the molecule of the lime is altered with the help of special electro-magnetic magnet and BIO tablets, which simultaneously protect metal parts from rust. Thirdly, water is radiated with UV rays to prevent Legionella and other bacteria formation in the water.

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5 . PRO 1 – Control Panel

Component Description

PRO 1 – Control Panel, which provides automatic start-up of the cooling system at a certain temperature. The control panel regulates the operational processes of the whole ‘Smart cooling™’ system. Manufactured from high-quality PE components, the control panel initiates the start-up and closing down of the Intelligent adiabatic ‘Smart cooling™’ system. The control panel can also be connected to the HVAC BMS management system for ease of operation.

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6 . BY – Fittings

Component Description

The connective elements and fastenings are made from high-quality alloys, stainless steel and aluminum. These durable materials ensure strength and reliability in all our components. The innovative design of ‘Smart Cooling™’ adiabatic cooling system has been developed so that the system can be easily and quickly assembled as well as disassembled if or when necessary, for example, during the winter months.

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‘Smart cooling™’ intelligent pre-cooling system significantly reduces temperature of the air entering conditioning unit.

In hot weather, the unit uses much less power to cool air to a predetermined temperature than it would if the system were not used alongside existing air conditioning or cooling unit.

Air conditioning and air cooling units are typically the largest consumers of electricity in commercial buildings, therefore, by substantially reducing electrical consumption, significant financial savings can be made.

Adiabatic cooling system

Here is an example of how one of our customers, Schneider Electric, made both financial and environmental savings.

Air conditioning and cooling unit manufacturers provide information on the performance of their systems. This information is available in the form of standardized tables that state what cooling capacity the unit is capable of achieving under certain ambient air temperatures, along with how much power is used in kW / h.

Regardless of the manufacturer, there is a common relationship; the higher the temperature of the air entering the chiller system, the greater the required cooling capacity. Consequently, the higher the power consumption will be.

Below is the necessary cooling capacity and energy consumption in hot weather, before and after the use of the ‘Smart cooling™’ adiabatic system using the Schneider Electric air conditioning and cooling unit as an example.

Smart-cooling-hybrid-adiabatic-panels-efficiency-proof-calculation-of-savings-at-Schneider-Electric

We analyzed the cooling capacity and energy consumption data of the YCAS 0475EB air conditioning system at ambient air temperatures of 20°C and 38°C. This is shown as a red horizontal line in the table below.  Following the data from the table we get the following indicators of cooling capacity and power consumption:

T = 25°C, N(cooling capacity) = 507 kW/h; N(electricity) = 104.3 kW/h

T = 40°C, N(cooling power) = 418 kW/h; N(electricity) = 149.2 kW/h

Through the use of the ‘Smart cooling™’ adiabatic system, the temperature of the air entering the Schneider Electric air conditioning and cooling unit was lowered to 25°C.

Based on the data provided in the Table provided by the manufacturer, the following parameters were obtained:

Ability to produce 89 kW/h more (about 20%) of cooling capacity based on the calculation N(T, 25°C – T, 40°C) and % N(T, 40°C – T, 25°C) / N(T, 40°C).

Saving power consumption of 44.9 kW/h (around 30%) based on the calculation N(T, 25°C – T, 40°C) and % N(T, 40°C – T, 25°C) / N(T , 40°C).

The installation of the ‘Smart cooling™’ system solves both the problem of low cooling capacity and drastically reduces energy consumption. In this example, after installing the adiabatic cooling system, Schneider Electric saved 44.9 kW/h every hour, which equates to 359 kW/h per day and 7 184 kW/h per month.

Please contact our technical experts today to discover what savings you could be made by installing ‘Smart cooling™’ adiabatic system to your existing air conditioning and cooling system.

 

How do I know that this product will be suitable for me?

We provide the all-important answers to some of the frequently asked questions that are often considered before investing in ’Smart cooling™’ technology.

  • Is  ‘Smart cooling™’ intelligent pre-cooling system endorsed by air conditioning and cooling unit manufacturers?

‘Smart cooling™’ system is recognized by the leading manufacturers and service companies in the air cooling industry. ‘Smart cooling™’ technology increases the efficiency of air conditioning and cooling units by lowering the temperature of inlet air. Additionally, ‘Smart cooling™’ system do not directly affect the technical processes of the installed cooling unit, they reduce the temperature of the air before it enters the condensers of the air conditioning and cooling unit.

Our adiabatic system is approved by leading manufacturers such as:

 

  • How can you ensure the  ‘Smart cooling™’ system will provide the stated outcomes?

The ‘Smart cooling™’ system is installed before the air reaches the condenser components of the air conditioning and cooling unit. The temperature of air passing through the system is reduced by our ‘smart release technology’ that creates a fine mist which evaporates, cooling the surrounding air.

This adiabatic process significantly reduces the temperature of the air entering the air conditioning and cooling unit.

As a result, in hot weather, the unit is required to use much less power to cool the air to a predetermined temperature. More detail on the calculation of savings can be read here. More information on the principle of how the adiabatic process works can be found here.

  • Where can I read reviews of customers who have installed the intelligent pre-cooling system ‘Smart cooling™’?

Here you can examine efficiency results following installation of ‘Smart cooling™’ adiabatic solutions.

You can read our customers’ case studies here.

  • What additional operational costs are incurred by using ‘Smart cooling™’ system?

While using the intelligent pre-cooling system cooling system, the following costs are incurred:

1. To eliminate limescale forming on the condenser of air conditioning systems, special BIO chemistry tablets are added to the water. The BIO tablets actively alter the molecular structure of the water to neutralize the lime molecules present that build up and cause lime scale and corrosion on the surfaces on the air conditioning unit that come into contact with the water. There is also no risk of the water carrying or transmitting Legionella bacteria as ‘Smart cooling™’ system is also fully equipped with UV lamps to prevent bacteria remaining in the ‘smart release’ water supply.

Replacement of the BIO tablets should be performed once a month. This simple process takes less than 5 minutes to complete and can be done by your usual maintenance provider or by a trained member of your own staff.

2.  Water consumption for the ‘smart release’ fine mist ‘micro nozzle’ components uses on average up to 4-6 m³ of water per day.

  • How long is the warranty?

All ‘Smart cooling™’ adiabatic system comes with a comprehensive 3 Year warranty.

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